Building Tomorrow: Manufacturing IoT

Johannes Beekman

The manufacturing industry has always led the charge in innovations. Automation and efficiency have shaped these means of production practically since the advent of modern mass production. The assembly line proved to be the single biggest game changer for production in humanity’s history. Evolutions in technology can change the game again. By implementing manufacturing IoT, the industry stands to experience a new era of unrivaled prosperity.

Methods of Production

The Internet of Things (IoT) has brought about changes in many industries. Over the last century, manufacturing has always represented the cutting edge. Implementing a culture of connection continues that trend. The industry stands at the threshold of the Fourth Industrial Revolution or Industry 4.0.

Industry 4.0 looks to change the industry in several ways. Cognitive processes increase efficiency in exciting ways. This type of production uses robotics, sensors, predictive analytics, and data to connect every part of production. Assets, processes, and people connect in a way that maximizes production. Connectivity reduces issues and variables found in any production industry.

Intelligent assets and equipment are key in the development of Industry 4.0. Equipment failure can bring production to a halt. To combat this, sensors recognize when something in the systems of production seems amiss. These assets analyze equipment to prevent delays and improve productivity. In the event of a malfunction, these sensors also help expedite repairs to bring processes back online as quickly as possible.

Impacts of New Methods

Most notably, integration of manufacturing IoT systems ensures the highest degree of productivity. Smart optimization combines data from usage, locations, expertise, and staff to enhance resources. Labor and energy move where they are most needed.

IoT systems increase safety on the production floor. Interconnectivity allows for greater measurement of risk. Utilizing big data, every aspect of the production process receives equal attention. In the moment analysis protects assets. More importantly, it improves staff safety.

The impacts go far beyond actual production in the factory. Implementing IoT into the manufacturing process also provides insight into customers. Increased efficiency and flexibility allows producers to adapt to the needs of the consumer. Manufacturers streamline processes to best fit what the market wants.

Where IoT is Used

Diverse industries related to manufacturing have taken advantage of the usefulness of IoT. Energy production through wind turbines benefits from cognitive connectivity. They can monitor their components in real time. Operators can plan ahead to prevent loss of energy resources.

Transportation has made strides in implementing IoT. Predictive maintenance systems in trains help track safety and efficiency. Sensors in equipment itself track any changes in torque, temperature, or speed. Alarms warn operators about changes to ensure the highest degree of safety.

IoT systems can even track automobiles. Analyzing data on single components extends their use and lifespan. Fewer problems on the road arise. Massive repair bills no longer plague people when a transmission or brakes fail. These systems increase the longevity of automobile investments. They also improve road safety, cutting down on accidents as a result of mechanical failure.

Operations centers benefit greatly from an IoT system. Connecting multiple operations centers ensures coordination in production. Constant monitoring increases efficiency and quality standards. If malfunctions in one center happen to occur, others can adapt in real time to cut delays in production.

Conclusion

Manufacturing IoT paves the way for continued innovations. Streamlining and consolidation ensure efficiency in the entire process of production. Connectivity makes things easier than ever. The industry led the world in ground-breaking processes over the last century. Implementing IoT systems stands to keep it at the head of the pack. Manufacturing promises to lead for the next century and beyond.

Johannes Beekman

Johannes Beekman

Our CEO has more than 25 years of experience in manufacturing in the high-tech industry. Johannes has worked for 25 years in the semiconductor industry, where he worked for Philips, Infineon, and Sematech in various management positions in process development, engineering, operations, and sales and marketing. While working for Philips, he was an engineering manager in 2 wafer fab startups. And while at Sematech, he managed various international technical symposia. He has built 3 successful digital marketing companies in the past 8 years. His focus is marketing integration, marketing technology, SEO, and inbound and outbound marketing. And he has developed a content creation system that uses the AIDA model to develop content for every stage of the sales funnel. Johannes has experience working with companies in manufacturing, the high-tech industry, process industry, IT, healthcare, and legal industry, and he has published on several trade-focused websites.

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