IoT in Manufacturing: A Game Changer

September 25

The Internet of Things (IoT) is a reference to the use of the web in machines, appliances, and devices. Engineers have figured out how to connect everyday objects to the web to enhance control and efficiency. IoT devices can transmit and receive data in real time. In fact, it is possible to control IoT devices with smartphones. Let’s take a look at how much of a game changer IoT in manufacturing is:

Why Manufacturers are Embracing IoT

Business owners and managers of manufacturing companies have welcomed IoT with open arms. Sensors are superior in terms of affordability and efficiency. The results are improved efficiency, lower overhead, and improved control over operations. Wireless IP connectivity minimizes expenses throughout the automation process. IoT in manufacturing has set the stage for several important breakthroughs— here are some of them:

The Optimization of Processes

IoT allows for improved use of sensors. It is now possible for real-time information analysis to shed light on all different types of issues that otherwise would have likely been neglected. Neglecting such problems would ultimately lead to massive setbacks. Sensor data makes manufacturers aware of these issues so they can be remedied in a timely manner. Every second counts when it comes to production in the manufacturing sector.

Contemporary sensors identify issues manufacturing personnel might not even be looking for. They pinpoint issues with production lines such as inefficient use of limited space or bottlenecks along the production line that can be addressed to drastically improve efficiency. The advantage of high-tech sensors is they identify shortcomings faster than humans, allowing for remedies to be implemented so the manufacturer can sidestep serious complications.

Predictive Maintenance

A predictive approach makes use of real-time data through IoT rather than solely relying on the calendar. This is a superior approach to pinpointing machinery that requires attention. If properly addressed, the manufacturer can avoid a costly error before it comes to fruition. This is the type of anomaly detection that proves difficult for humans but quite easy for IoT-driven tech.

Anything from a slight alteration in electrical current to a dip in temperature or even a vibration has the potential to interrupt the manufacturing process. Manufacturers that make use of such a predictive approach conserve limited resources, empowering technicians to focus on machines that require fixing. This is a much more prudent approach than randomly spot-checking machines or rushing to troubleshoot machines after they malfunction.

Remote Monitoring

IoT empowers manufacturers to manage equipment remotely with a mobile device. This means it is unnecessary to be close to a machine to control it. Such technology facilitates everything from monitoring to production and maintenance. Manufacturing companies that take advantage of real-time data ultimately make better decisions regarding quality, design, and efficiency. Such technology empowers manufacturers to better collaborate in-house as well as across value chains in manners that significantly bolster productivity. Opportunities to better collaborate with customers, suppliers and other parties will only continue to increase as more manufacturers embrace the utility of IoT.

IoT is Emerging as a Revolutionary Advancement

Fast forward to 2020 and tens of billions of machines and devices will be hooked up to the web. IoT in manufacturing is an excellent example of how these web-connected devices are shaping the way in which human beings work and live. It might not be long until the majority of human labor is performed by IoT devices. Perhaps IoT will advance to the point that humans control these machines from afar and simply oversee the process for quality control while reaping countless benefits.

Johannes Beekman

About the author

Our CEO has more than 25 years of experience in manufacturing in the high-tech industry. Johannes has worked for 25 years in the semiconductor industry, where he worked for Philips, Infineon, and Sematech in various management positions in process development, engineering, operations, and sales and marketing. While working for Philips, he was an engineering manager in 2 wafer fab startups. And while at Sematech, he managed various international technical symposia. He has built 3 successful digital marketing companies in the past 8 years. His focus is marketing integration, marketing technology, SEO, and inbound and outbound marketing. And he has developed a content creation system that uses the AIDA model to develop content for every stage of the sales funnel. Johannes has experience working with companies in manufacturing, the high-tech industry, process industry, IT, healthcare, and legal industry, and he has published on several trade-focused websites.


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